Designed & hand built at Chem-X. The Real Deal Kit is the optimal way to apply our touchless wash, Stars + Stripes. Completely plug & play and compatible with almost any power washer. This kit solves the common problems found with 2-step touchless soaps & equipment. The Real Deal is made with rock solid, stainless steel components and comes with our safest and most effective touchless wash ever. It's a no brainer, this is the easiest way to save money and time in your wash bay.
1. Suttner ST-164 Touchless Foam Injector 2. Pick Up Tube Option: Choose Safe Flow Lid OR Standard Pick Up Tube 3. Chem-X Foam Lance Built Complete - Your Choice of Length 4. 2 Gallons Stars + 2 Gallons Stripes - Super Concentrated 5. 10' Jumper Hose w/ Fittings 6. Directions Panel 10"x15" (includes 3M double sided tape) 7. Replacement ST-75s Foamer & Replacement Foam Agitator Pad + O-Ring 8. 3 Rubber Cushioned Hose Clamps 9. 18 Metering/Dosing Nozzles - 2 Packs
SUTTNER ST-164 DUAL FOAMING CHEMICAL INJECTOR
The most efficient and durable foam injector available, with a dilution range from 12:1 to 200:1. The easiest way to select between two chemicals and rinse. Simply switch lever on the top of the injector to the desired position(chem 1 or chem 2) and let the soap fly.
1. Durable Stainless Steel Construction 2. Injector Inlet - 3/8" QC Plug 3. Injector Outlet - 3/8" QC Coupling 4. Chemical Selection Lever 5. Wall/Surface Mount 6. 18 Dosing Nozzles Included - Metering tips control the soap's draw rate. The dosing nozzles have a pin sized hole the soap is drawn though, the size of this hole determines your soap to water ratio. Suttner foaming Injectors arrive with the correct dosing nozzles already installed. The dosing nozzles offer a dilution range from 12:1 to 200:1.
Your choice of pick up tube strainer style
Both styles come with 10' of pick tube that can be cut to any length.
SAFE FLOW LIDS provide safe and convenient dispensing of chemicals from 1 gallon containers. The threaded lid keeps out contaminants, prevents chemical splashing and spillage. These unique, heavy-duty, machined polypropylene lids attach to a chemical pick up tube with a 1/4" hose barb and can be quickly unscrewed and attached to another container or easily removed and stored. Includes a hastelloy strainer and suction assembly to place inside the chemical container.
STANDARD pick up tube with weight & strainer. Compatible with 1 gallon containers, 5 gallon pails & 55 gallon drums.
CHEM-X FOAM LANCE
A new addition to The Real Deal is the choice of lance length and style. The Chem-X Foam Lance comes in multiple length options, 44", 32" or 14". We have also added a snub gun style option with just the ST-75 foamer for a disconnectable set up. All variations come with theSuttner ST-2305 Spray Gunand theMosmatic DGV Inline Swivel.
The Chem-X Foam Lance was designed and hand built by Chem-X. We took the very bestcomponents and pieced them together in a layout with pure functionality and durability in mind. An almost fully stainless lance that is built to hold up in harsh environments. With this lance you can change between foam and rinse directly at the gun. Simply release the trigger and twist The Suttner ST-58 Change Over Valve a quarter turn to either rinse or foam. By far the best foam lance on the market! MORE INFO HERE.
Stars + Stripes Touchless Wash
When Stars+Stripes mix on the vehicle surface, a resulting pH shock will activate the cleaning reaction. This dual stage process breaks the static bond of dirt and road film from the surface, allowing the high psi rinse to remove more grime than any single stage application and also results in a neutral pH. This process saves the user up to 80% of the time it would normally take to do a mitt wash. Using two soaps also lets us tackle more grime by allowing us to use a wider range of surfactants that help with many different types of grime.
Mount Injector on wall/machine using the provided mountingbracket, with in 10' of power washer. *If you would like the Injector further away or closer to your power washer please call Chem-X with the preferred hose length.
2. CONNECT POWER WASHER TO INJECTOR
Using the provided 10' jumper hose. Attach 3/8" quick connect plug from jumper hose to power washer outlet. Attach 3/8" quick connect coupler from jumper hose to inlet on ST-164.
3. CONNECT INJECTOR TO POWER WASHER HOSE
Plug in your existing power washer hose(or hose reel connector hose) into outlet/bottom of the ST-164.
4. CONNECT POWER WASHER HOSE TO GUN
Plug your power washer hose into the spray gun using the quick connect plug or hard pipe hose directly into Mosmatic DGV Inline Swivel.
5. INSERT PICK UP TUBES INTO SOAPS
Place the left side tube in Stars(BLUE)and right side inStripes(RED).
-Injector will be set to run at 100:1 unless specified otherwise, this can be changed by simply changing metering tip inside injector barbs.
-If using a hot water machine, scale build up can clog the foam nozzle on the lance. On start up always run lance in rinse mode for about 30-60 secondsto flush out any debris through the rinse nozzle. For systems that see frequent clogs due to coil scale/debris we offer this ST-75 Foam Nozzlewhich is less likely to clog and can be rinsed.
Figure out Your current rinse nozzle size
Use the chart below to figure out your nozzle size. You will need your power washer's current GPM and PSI. This information is usually found on a sticker located on your machine.
ST-164/ST-160 Dosing Nozzle RATIO + PERCENTAGE Chart
The chart below shows dosing nozzle size (opening) and the percentage of draw when the chemical used has the same viscosity as water.
How To Repair Common Issues on Suttner Foam Gear
CHEM-X FOAM LANCE
Stainless steel components
Min/Max Flow Rate: 1-6gpm
Min/Max PSI: 1000-4000 PSI
Max Temp: 212 degree *Recommended temp is 125-130 degrees
Adjustable vented grip
SUTTNER ST-2305 SHUT OFF GUN
The easy pull trigger reduces trigger pulling force by 60% compared to other spray guns
Proper spray angle for optimal positioning of pressure points
Max PSI: 5000 PSI
Max Flow Rate: 12 GPM
SUTTNER ST-164 DUAL CHEMICAL INJECTOR
Max hose length after injector: 150'
Integrated lever that allows you to easily switch from Stars to Stripes
Durable stainless steel housing
18 metering/dosing nozzles, each chemical can be set at individual desired strengths(comes pre set to run 100:1)
Min/Max Flow Rate: 1-18 GPM
Min/Max PSI: 1000-5000 PSI
Max Temp: 212 degree
Must be sized according to your current nozzle size. If nozzle size is unknown, please call us with the GPM and PSI of your power washer.